With the ideation of the TORQ complete it was time to put the concept into CAD. Jake (Epic) consolidated all design and build collaborations into a mechanical design model that allows Epic to see how the TORQ will work functionally and interact.  

CAD allows Epic engineers to see inside the build as well as simulates drive and part movement.  Design is not just geometry but also setting tolerances, material types, and ease of manufacturing.

Parts

The mechanical design is compiled of drawings from the frame which are used to create specific parts. The pieces are cut out of sheet material using water jets. The technology insures that the powerful nozzle follow the intricate design as every edge must be precise.

Tolerance

Jake (Epic) creates a tolerance for each individual product to set a grade of fit. A part at 5.1 might have a tolerance of .005 plus or minus allowing it to fit properly. Material is strategically chosen to assure the proper eminence.

This process became extremely important when Epic created the very first coupling tool to allow for an electric motor to attach to a race version transmission. The CAD design helped Epic determine that a completely reversible spline and keyway would be the most effective solution. This produced no rubbing, minimal space, and zero touching.

The CAD process allows us to perfect parts and materials for mass production.

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